FBPFST4004
Perform microbiological procedures in the food industry


Application

This unit of competency describes the skills and knowledge required to perform on-site microbiological procedures in the food industry. It applies to laboratory and senior technical staff, and production managers, who are required to monitor the microbiology of food and food processing operations.

The unit applies to individuals who perform on-site tests required in a food processing enterprise, interpret the results of testing as part of monitoring production processes, and identify the need for certified laboratory testing.

No occupational licensing or certification requirements apply to this unit at the time of publication. However, legislative and regulatory requirements for food processing exist, so local requirements must be checked. All work must comply with Australian food safety standards and relevant codes of practice.


Elements and Performance Criteria

Elements

Performance Criteria

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1. Prepare for safe microbiological work using aseptic techniques

1.1 Select work area, equipment and instructions for the safe handling of materials that may contain microorganisms

1.2 Wear personal protective apparel

1.3 Select relevant emergency equipment for timely response to microbiological accidents

1.4 Apply correct disinfection procedures to work areas before and after use

1.5 Apply standard precautions when handling biological materials

2. Process microbiological samples and undertake microscopy

2.1 Prepare thin smears of samples and stain

2.2 Prepare liquid films of specimens for direct observation

2.3 Concentrate relevant samples to facilitate microscopy

2.4 Set up stereo and compound microscopes and identify causes of variations in image quality

2.5 Examine dry, wet and stained microbiological specimens

2.6 Clean and store microscopes

3. Apply aseptic techniques correctly to cultivate and isolate microorganisms

3.1 Prepare media for culturing cells

3.2 Perform aseptic transfers of microorganisms to prepared liquid and solid media

3.3 Streak bacteria onto media plates to isolate single colonies using aseptic technique

3.4 Select temperature conditions and gaseous environments suitable for the growth of a range of common microorganisms

4. Estimate the number of microorganisms in food and water samples

4.1 Prepare samples for testing

4.2 Carry out serial dilutions aseptically

4.3 Estimate and record bacterial growth in the sample

4.4 Calculate the bacterial load of the sample and report the results

5. Perform and interpret tests to assist in the identification of common bacterial genera

5.1 Perform tests on pure cultures to assist in the identification of major bacterial groups

5.2 Prepare pure cultures selected from common bacterial genera

5.3 Select and prepare stained specimens to demonstrate features and cellular characteristics of major bacterial groups

6. Apply quality assurance procedures commonly used in a food testing laboratory

6.1 Apply controls used to monitor accuracy and precision of results in a microbiological laboratory

6.2 Perform all tests in accordance with enterprise quality procedures

6.3 Record and report all test data appropriately

7. Interpret the results of laboratory testing and relate to the production plan

7.1 Access laboratory test results

7.2 Analyse laboratory tests to identify allowable variances and critical limits in production

7.3 Make adjustments to recipes or operating procedures to ensure critical limits are complied with

7.4 Establish the need for further certified testing

Foundation Skills

This section describes those language, literacy, numeracy and employment skills that are essential for performance in this unit of competency but are not explicit in the performance criteria.

Skill

Description

Reading

Interpret codes of practice, regulations, and standards for food safety and critical limits of common bacterial genera

Interpret procedures and methods for food testing and use of testing equipment

Numeracy

Record and access laboratory test results, including critical limits and allowable variances for common types of bacteria found in foods

Ensure calibration procedures are adhered to


Sectors

Food science and technology (FST)